Numerical Analysis of the Fluid Flow Behavior in the Plain Journal Bearing at Textured and Not Textured Surface

Numerical Analysis of the Fluid Flow Behavior in the Plain Journal Bearing at Textured and Not Textured Surface

Bendaoud Nadia, Mehala Kadda
DOI: 10.4018/IJSEIMS.2021010103
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Abstract

Hydrodynamic plain bearings are components that provide the guiding in rotation of rotating machines, such as turbines, the reactors. This equipment works under very severe operating conditions. In order to improve the hydrodynamic performance of these rotating machines, the industrialists specialized in the manufacture of hydrodynamic bearings have designed a bearing model with its textured interior surface. The numerical analysis is carried out to study the for both plain bearings types with a textured a non-textured surface thus to see the improvement of the plain bearing hydrodynamic performances, as well as the fluid flow behavior in motion. The analysis is performed by solving the continuity equation of Navier-Stokes, by the finite volume method, using CFD code. The numerical results show that the most important hydrodynamic characteristics such as pressure, minimal film thickness, friction torque, leakage flow, are significant for the textured plain bearing under rotational velocity of 6000rpm and radial load 10000N compared to obtained for a non-textured plain bearing.
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Background

Ivan Krupka and al (2011) presented an experimental and numerical investigation on the effect of superficial textures on a lubricated contact. The operating conditions are in the transitional phase. This study is done in order to observe the lubricant film behaviour between two surfaces of a disc coated with chrome and a steel ball. According to their study, they voted that lubricant produced from the micro-dents helps to separate rubbing surfaces.

Tala-Ighil, Fillon and Maspeyrot (2011) showed the effect of textured area on the performances of a hydrodynamic journal bearing. They examined the texture location effect on the hydrodynamic performance hydrodynamic of the journal bearing. The theoretical results show that the most important characteristics can be improved through an appropriate arrangement of the textured area on the contact surface.

Pratibha and Chandreshkumar (2014) presented an experimental study on the bearing surface texture effect and the profile pressure distribution in hydrodynamic performance of journal bearing. Their study shows that with the increase of the radial loads and at the constant velocity, the increase of maximum pressure is significant in textured journal bearing, in contrast, this pressure is less important for a non-textured journal bearing and with the increase of velocity and at constant radial load.

Zhang and al. (2015) examined a numerical study of surface texturing for improving tribological properties of ultra-high molecular weight polyethylene. Ultra-high molecular weight polyethylene (UHMWPE). Smooth UHMWPE surfaces are used for total joint replacements; however, smooth surface contacts have been shown to be inadequate in friction reduction and/or anti-wear.

Uddin and Liu (2016) presented design and optimization of a texture shape (star-like) for to improve the tribological performance. The triangle form of the texture tends to reducing the friction. A star-like texture consisting of a series of triangular pikes is positioned around the texture center’s proposed. The increasing theses triangular shape, produce the increases the film pressure and on the other hand the reduction of the friction.

Hamdavi, Ya and Rao (2016) showed the surface texturing effect on hydrodynamic performance of journal bearings. The authors study the effect of partially textured surface of long journal bearing on the pressure distribution. The results show that, applying partial surface texture has a positive and remarkable effect on operating characteristics of the bearings.

Sedlaček and al. (2017) discussed the effect of the geometry and the sequence of the surface texturing process in contact on the tribological characteristics. They tested the behavior of surfaces with and without hard coating for different shapes of textures: pyramid, cone and concave. The authors have shown that pyramidal textures cause significant results for tribological behavior. Deposition of textured surface coating tends to reduce friction over that achieved for uncoated textured surface.

Wang et al. (2018) presented the study on lubrication performance of journal bearing with multiple texture distributions. They are able to compare two shaped concave textures and convex texture on a bearing lubrication performance. Their results show that the bearing load capacity is reduced by the concave spherical texture, but enhanced by the convex texture; both the concave and convex textures have a very slight influence on the friction coefficient.

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